MODULAR CLEAN WALLS AND COVERINGS

IMGRAD CR 45 clean wall and covering systems are modularly designed and have a thickness of 45mm. The clean walls and panel coverings can be…

.. dismantled and reassembled enabling the user to easily dismantle the parts and reinstall the structure in a new or in the old spot. The panels and clean room coverings are made using format cutting, punching, sheet metal bending and sandwich panel gluing. The basic construction consists of aluminium profiles.

Insulating rockwool or gypsum-cardboard sheets are used as a filling material. Due to the sheet metal bending procedure the panel edges are rounded and smooth. An electric channel is installed into the panel according to the electrical installation project and following the engineering plans, the cold and hot water pipes, along with an Inox (stainless steel) siphon pipe and a funnel subassembly are installed.

The engineering plan also determines that by using the punching method and by adding a reinforcing subassembly made from aluminium profiles, cutting is made in the panel. The joints are sealed using a high-quality single component polyurethane elastomer sealant.

The modular panels are manufactured entirely in the production area and according to the approved plan, which enables a clean, precise and time-efficient assembly.

IMGRAD CR 45 modular clean walls are made from different flat materials: aluminium, zinc coated, bactericidal or inox sheet metal, HPL laminate, plaster, and Corian boards.More

MODULAR WALKABLE CEILING SYSTEM

The IMGRAD CR walkable ceiling system is modularly designed and has a thickness of 52mm. The clean ceiling can be dismantled and reassembled enabling the user to easily dismantle the parts and reinstall the structure in a new or the old spot.

The clean ceiling panels are made using format cutting, punching, sheet metal bending and sandwich panel gluing. The basic construction consists of aluminium profiles. Insulating rockwool is used as a filling material. Due to the sheet metal bending procedure the panel edges are rounded and smooth, which enables simple cleaning.

After the electrical installation and engineering projects, a cutout for the lighting system is made using the piercing technique and an additional reinforcing substructure.

The joints are sealed using a high-quality single component polyurethane elastomer sealant.

The modular panels are manufactured entirely in the production area and according to the approved plan, which enables a clean, precise and short assembly time.

The IMGRAD CR modular clean ceilings are made from different flat materials: aluminium, zinc coated, bactericidal or inox sheet metal.

IMGRAD CR AIRTIGHT CLEAN DOOR

IMGRAD CR airtight clean room door is made of anodized profiles. The door edges are smooth and rounded. The door thickness is 45mm.

The basic construction consists of the aluminium profiles and rockwool is used as a filling material. The material for the front door can be made from different materials: aluminium, zinc coated, bactericidal or inox sheet metal and HPL laminate.

Door closing and sealing is achieved by using invisible permanent magnets. The door wings have standard three pivot bushes. The pivot bushes enable 3D regulation. The handle for opening the wing is made of stainless steel sheet.

Two-wing or one-wing doors can have additional elements built-in: glazing IMGRAD CR panel, a self-closing mechanism, 4-spot adjustable self-closing mechanism and a ventilation grille inside the IMGRAD integrated interlock system.

The joints are sealed using a high-quality single component polyurethane elastomer sealant.

IMGRAD CR GLAZED PANEL

The modular IMGRAD CR 45 double glazed panel is systematically compatible with the wall panels. The glazed panel is 45mm thick and can be disassembled.

The panel frame is made from aluminium airtight profiles. The edges of the laminated or toughened glass are polished. The joints are sealed using a high-quality single component polyurethane elastomer sealant. Silica gel is incorporated in the glazed panel to prevent fogging.

The IMGRAD CR glazed panel is built into the panel system or can also be used as a standalone panel from the ceiling to the floor.

CLEAN ROOM FLOOR

The IMGRAD CR modular clean room system enables PVC or epoxy flooring implementation. The door, corner and wall rounded profiles enable a rounded floor finishing and easy cleaning.

The joints between the floor and panels are sealed using a high-quality single component polyurethane elastomer sealant.

In hazardous explosive areas the flooring is made of an antistatic and conductive material and all the floor railing and finishing pieces are connected and grounding is established.

At the specific request a rubberized flooring can be implemented where better sound insulation is demanded against floor impact sound.

PLANNING AND DESIGN

Prior to project preparation it is important to agree with the client and consider the type of activity that requires a clean room. Also the technology exercised inside the clean rooms, the type of products and personnel included in the process should be determined.

Using this data only the room classification can be determined. All the room planning, including all the details, the lobby area, utility rooms, material barriers, air conditioning ducting and other unit ducting have to be agreed in cooperation with: a technologist, who determines the technological process; an architect, who will dimension and design the room; an engineer, who will determine the air conditioning system and clean units, and finally an electrician, who will place all the necessary light and heavy current electrical installations inside the area.

In cooperation with other subcontractor partners and the client, taking into consideration the regulations and client needs, we can offer a practical completion according to the plan and within the arranged project price range.

Services

With the constant development of clean room products and services we assure our clients a high-quality level of clean room production for: pharmaceutical, power, chemical and food industries, health facilities, laboratories and printing houses.

The self-standing static safe modular panels with airtight doors and a combination of different materials offer a wide range of final implementation based on the client’s request.

PUNCTUALITY

The manufacture and installation are executed according to the agreed time schedule. We are aware of the importance of the punctuality and timing when dealing with the implementation and handing over of the IMGRAD CR clean rooms to the client.

QUALITY

The quality of the IMGRAD clean room elements is assured by following the ISO 9001, ISO 13458, and ISO 14001 quality standards. By taking care in planning the project, checking the quality level of the raw materials, the manufacturing process, installation of units keeping in mind environmental protection, we can guarantee that the client will receive quality project implementation, smooth functioning and good use of the IMGRAD CR clean room systems.

DEVELOPMENT

IMGRAD upgrades its own IMGRAD CR clean room systems by understanding the clients’ needs and keeps adding new elements enabling the user to have better clean room utilisation and functionality.
By developing the elements for clean room systems we provide: more friendly working conditions in production, personnel trainings, better planning, and easy and faster implementation at the site. Our responsibility starting from planning to project implementation helps reduce the impact on the environment.

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